Insulsteel of South Carolina, LLC https://insulsteel.com Custom Home Builder in Charleston, S.C. Wed, 17 Oct 2018 19:21:47 +0000 en-US hourly 1 https://insulsteel.com/wp-content/uploads/cropped-Favicon_Use-32x32.png Insulsteel of South Carolina, LLC https://insulsteel.com 32 32 95122260 Insulsteel: Standing The Test of Time https://insulsteel.com/insulsteel-standing-the-test-of-time/ Wed, 29 Aug 2018 15:13:46 +0000 https://insulsteel.com/?p=5355

Michael and Nancy Platz were seeking a contractor who could build them a new home that would stand up to the test of time, be energy-efficient and protect them from the hurricanes that occasionally threaten the Carolina coast. They found what they were looking for at a home show in Charleston.

Steve Bostic, owner of Insulsteel, had a booth at the show and a company with the experience, expertise and innovative attitude to help them out.

“We had a building plan in mind, but it needed to be modified to suit our particular needs, so we were looking for a contractor who could not only build us an efficient, sound home but one who would support us in modifying the plan,” Michael Platz explained.

Since that day, Insulsteel has reached a major landmark. The company now designs and fabricates its EcoShell buildings off-site at its new light-gauge steel factory in the Charleston area. The EcoShell is a state-of-the-art panelized steel and expanded polystyrene composite building system that is used for exterior walls, foundations and roofing systems for residential as well as commercial buildings.

Bostic pointed out that the EcoShell and ExoSkeleton off-site manufacturing integration technologies reduce construction time and material waste compared with traditional concrete, wood and steel construction methods and greatly improve on-site construction productivity. The Insulsteel ExoSkeleton utilizes 3D building information modeling software operating on a Revit platform that integrates seamlessly with architectural and engineering software.

“The software model is used to transfer structural data to the fabrication machinery operating system to produce precision engineered steel studs and track at quality and productivity levels unachievable in today’s wood construction environment,” Bostic said.

In other words, an Insulsteel home can be built faster, more efficiently and without wasting any building materials. Bostic said Insulsteel’s high-speed production line can produce the steel building ExoSkeleton for a 5,000-square-foot building – the interior walls, floor system and roof trusses – in a single day. The building components are panelized off-site and delivered to the building site ready to assemble, “reducing traditional labor framing time by as much as 70 percent and virtually eliminating all construction errors and waste.”

Bostic pointed out that Insulsteel’s “kit of parts,” assembled on-site, exceeds the quality standards of the U.S. Green Building Council’s LEED (Leadership in Energy and Environmental Design) Platinum level and state and local building codes for high winds, flooding and seismic activity. He cited the following advantages of Insulsteel over traditional wood construction.

  • Insulsteel’s 3D building information modeling technologies software integrates seamlessly into precision manufacturing equipment.
  • Off-site manufacturing increases productivity and lowers costs.
  • Precise engineering increases quality and structural integrity.
  • Light-gauge steel structures can withstand hurricane-force winds.
  • Composite steel and panels lower energy bills by 75 percent.
  • Solar battery storage lowers energy costs to net zero.
  • Termites and other insects and animals cannot damage the steel structure.
  • Platz obviously understands the advantages Insulsteel as well.

“The Insulsteel design is put together where there are no thermal breaks at the studs, whereas with wood construction, you have a wood stud and insulation between them. If you were to do a thermal image of a wood structure, where you’d see the studs you’d see heat escaping. In this structure, you don’t see the thermal breaks,” Platz said.

He added that with an Insulsteel house, mold, fungus and termites aren’t a problem – nor are strong winds.

“This building will withstand 220 mph winds,” he said. “That was something Nancy and I really liked. We don’t want to evacuate anymore. Knock on steel, we hope to stay in our house, and, if we have some winds we’ll be OK.”

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Zeroing in on energy https://insulsteel.com/zeroing-in-on-energy/ Tue, 05 Sep 2017 14:48:29 +0000 https://insulsteel.com/?p=4117

When zero equals more: Planned buildings expected to make as much energy, or more, than they burn

Updated 
Dr. Linda Geronilla (left) of Johns Island shows Brandi Bowen the natural buffer at a home designed and built by Insulsteel with its EcoShell and other building materials, along with rooftop solar panels, to net zero standards.
File/David Quick/Staff

Green building templates

  • Leadership in Energy and Environmental Design, or commonly known as LEED, is a rating system devised by the United States Green Building Council to evaluate the environmental performance of a building and encourage market transformation toward sustainable design.
  • Net Zero Energy Buildings are highly efficient buildings with extremely low energy demand, which is met by renewable energy sources. Such buildings produce as much energy as they consume, accounted for annually.
  • The RISES (which stands for Resilient, Innovative, Sustainable, Efficient and Safe) Certification program was designed by the Charleston-based Sustainability Institute to provide locally pertinent standards. It promotes new construction projects that are at least 30 percent more energy- and water-efficient and constructed using materials that do not adversely affect the health and well-being of the building occupants.
  • Passive House, also known in via its German translation, Passivhaus, is a rigorous, voluntary standard for energy efficiency in a building, reducing its ecological footprint. It results in ultra-low energy buildings that require little energy for space heating or cooling.
  • The Living Building Challenge is a green building certification program by the International Living Future Institute that encompasses both sustainable design and “regenerative” outdoor spaces.

Every hour, the sun beams more energy onto Earth than it needs to satisfy global energy requirements for an entire year, according to National Geographic and other sources.

Of course, harnessing and storing solar energy as a primary source of power remains an engineering challenge. Yet enough technology is available now that cities and countries around the nation and globe are proving that they can power themselves on 100 percent “renewable energy” and others are pledging to do so within the next 10 to 20 years.

With South Carolina having well over 200 sunny days a year, the future could be very bright if the commitments pan out.

Meanwhile, efforts to make individual buildings “net zero” are emerging in the Palmetto State.

Net Zero Energy Buildings, or NZEG, are constructed to make as much, or more, energy than they use by combining efficient building systems, methods and materials with solar and wind energy systems.

Examples include Half-Moon Outfitters, which is embarking on a net zero renovation of a 14,000-square-foot building in the midtown district of Greenville.

Daniel Island-based Insulsteel of South Carolina has built 20 net zero homes using its EcoShell system in the Charleston area, has 10 more in the works and plans to expand across the state and region.

“We design our homes to meet net zero standards,” says Steve Bostic of Insulsteel.

As the state fumbles around halted nuclear power plant projects and the world grapples with climate change, making buildings be their own-power plants could be a solution for the future. The concept excites people such as Sustainability Institute Executive Director Bryan Cordell.

“We have reached a time where this is not only possible, but necessary, if we are going to dramatically reduce carbon emissions and take serious steps to address climate change in our cities,” says Cordell.

One net zero project that may serve the most visible in the Lowcountry is in the works for King Street, between Line Street and the I-26 overpass at the Septima P. Clark Parkway, also known as the Crosstown.

Modern + solar

Developer Richards Gregory has combined his passions for contemporary architecture and environmental stewardship for an 8,300-square-foot, four-story office building at 663 King St.

Through energy-efficient building materials, methods and equipment and solar panels, Gregory says the building has been engineered to make at least as much energy as it uses.

Gregory already has achieved that by renovating a house structure into an office at 68 Line St., which is on part of the three-quarter acre property.

Largely because of its contemporary design, it took a few years for Richards and architect Tara Romano to get approval from the Charleston Board of Architectural Review, which happened on Aug. 9.

Both Gregory and Romano think the location of the building helped make the contemporary design more compatible with the BAR and the public.

Romano says, “With this building being adjacent to an overpass, and with few historic structures immediately surrounding it, we encountered less push-back from the public than we might have had if this building were in a different location in the city. “

Gregory says he expects to get the building permits secured by the end of the year and that construction will take between 12 and 18 months. He feels confident that it will be open by the middle of 2019.

Design challenges

During the architectural review, Romano says the design evolved from its initial concept of shifting floors and undulating curves to a design with a large gentle curve along its south wall and a front wall that hinges off of a point, each floor pivoting back as it rises.

“These features respond to the context and angled grid of its site, while together forming a composition that retains the proportions that you see in typical Charleston structures,” says Romano. “The storefront opens up and engages with the sidewalk with large expanses of glass, a canopy and a cylindrical-shaped entry, while the north wall along the interstate waves out and wraps the corner in a gradient of colored louvers and stairs.”

Due to the high visibility of the building, Romano adds that “great care was taken in the design of each view of the building.”

“There are plenty of products and systems out there these days, but finding ones that are able to meet the (sustainability) criteria while achieving the desired exterior look of the building has been challenging,” he says. “It has involved a fair amount of research and coordination with the project engineers and manufacturers, and there is only so much space to work with when dealing with the constraints of an urban environment.”

Romano and Gregory say that the Sustainability Institute, along with project engineers, the contractor and solar consultants, played a key role in helping create the project plan.

RISES pilot

The Sustainability Institute’s Cordell calls Gregory’s project “exceptional and pivotal for our region” in both design and sustainability. It also serves a pilot for the institute’s new Charleston RISES high-performance building certification program.

“RISES certification promotes and recognizes new construction projects that are at least 30 percent more energy- and water-efficient than projects that are simply code compliant, and projects that are constructed using materials and products that do not adversely affect the health and well-being of building occupants,” says Cordell.

“The certification requires thoughtful design choices around site planning, energy efficiency and renewable power, water conservation, sustainable materials, and healthy interior choices, as well as awards credits for innovative approaches.”

Cordell adds that as Gregory’s project undergoes construction, the institute will provide on-site quality assurance and verification.

Despite the fact that Gregory’s building will be expensive, which Gregory says has more to do with the contemporary design than sustainability elements, Cordell sees replication of net zero elements as “absolutely do-able in other parts of Charleston and for building of all types and sizes.”

“The Charleston RISES certification program is designed to help project teams streamline thoughtful choices and achieve sustainability goals in an affordable and easy way.”

Half-moon rising

While Gregory’s building will start from scratch, Half-Moon Outfitters is taking an existing building in Greenville and doing everything possible to make it net zero.

The building at 603 East Stone Ave. was originally constructed as an auto parts store, and was ideally suited for solar because of its flat, new roof and “great Southern exposure,” according to Half-Moon Owner Beezer Molten.

Like Half-Moon’s distribution center in North Charleston, Molten says they will follow standards established for LEED (Leadership in Energy and Environmental Design) Platinum certification and go a “step further” with an NZEB (Net Zero Energy Building) designation.

“The whole roof is covered in solar,” says Molten, noting that the 58.1 kilowatt system should cover energy expenditures estimated at 47 to 60 kilowatts.

Molten says the 10,000-square-foot portion that will be Half Moon’s store will “definitely be net zero,” but the energy use of two possible tenants he is negotiating with for the remaining 4,000-square-foot space is unknown.

Molten notes that since gaining LEED Platinum certification in 2005, solar energy has become more viable for two reasons: Expertise has increased and costs have decreased. He sees many benefits to Half-Moon renovating an environmentally sound store.

“This is something that we can do and something that resonates with both customers and employees,” says Molten, noting that after the LEED Platinum certification of North Charleston building, he found the quality of job applicants increased.

Molten expects the monetary “payoff” of the solar panels by energy savings to be 48 to 60 months.

Contact David Quick at 843-937-5516. Follow him on Twitter @DavidQuick.

 

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A Note from Department of Energy Leader Sam Rashkin https://insulsteel.com/a-note-from-department-of-energy-leader-sam-rashkin/ Sun, 31 Aug 2014 19:26:29 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2568
Sam Rashkin, Chief Architect in the DOE’s Building Technologies Office, presents Amerisips Custom Innovation Award

Sam Rashkin, Chief Architect in the DOE’s Building Technologies Office, presents Amerisips the Custom Innovation Award

August 31, 2014

Sam Rashkin, Chief Architect for the Department of Energy’s Building Technologies Office, named builders of Zero Energy Ready Challenge Homes in the top 1% of their industry by demonstrating their ability to meet extraordinary guidelines in energy-efficient building!  As a certified Zero Energy Ready Home Partner and Housing Innovation Award Winner (A national award given by the DOE), Amerisips is leading energy-efficient building like no other builder in the region.  In fact, An Amerisips home right here in the Charleston area recently became the first certified ZERH in the state of South Carolina!

 

Take a look at the below excerpt from Sam Rashkin’s August 2014 DOE Update for more details and remember—no other builder in the area has the certifications, awards and credentials to build you a custom, energy-efficient home like Amerisips!  If you’re interested in discussing plans for YOUR new home, email dail@amerisips.com today.

August 2014

A note from Sam Rashkin: It’s Summertime and the Recognition is Easy…

How would you feel if you were having a complicated medical procedure and knew your doctor was in the top 1 percent of his or her field? Incredibly relieved and confident might describe your emotions. In a similar fashion, purchasing a new home is a very stressful experience because it is so overwhelming and costly. That’s why building DOE Zero Energy Ready Homes™ is a really big deal. It puts builders in the top 1% of their industry by demonstrating they are able to meet extraordinary guidelines for performance set by a trusted authority, the U.S. Department of Energy. This additional assurance is a significant advantage in an industry where research shows that 1 out of 3 buyers don’t trust the builder.

One Label…Many Badges of Honor

DOE Zero Energy Ready Homes are distinguished by a single DOE label, but behind this label are many badges of honor our partners can leverage to their benefit. A great example is the comprehensive, “A to Z” indoor air quality (IAQ) package found in DOE Zero Energy Ready Homes. Each qualifying home now includes the EPA’s Indoor airPLUS (IAP) certification to deliver this level of IAQ. This update took effect with the most recent revision to the U.S. Department of Energy Zero Energy Ready Home National Program Requirements (Rev. 04) and provides builders with unparalleled value messages that resonate with consumers. During this revision DOE/EPA addressed other feedback from builders including the garage ventilation provision, which now includes alternative compliance paths.  So instead of saying “trust me” – our builders can point to the Indoor airPLUS certification to demonstrate their home’s thoughtful, systems-approach to a healthful indoor environment. The “IAP” label on these homes means a 3rd-party certified home which delivers a more comfortable living environment, reduced pollutants, and improved combustion safety. By building to the DOE Zero Energy Ready specifications, you’ve earned the ability to promote your homes using these labels!

For more information on the EPA Indoor airPLUS program, including becoming a partner and marketing materials, please visit http://www.epa.gov/indoorairplus/join_now.html.

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2014 Winning Home design showcases solar and LEED principles https://insulsteel.com/2014-winning-home-design-showcases-solar-and-leed-principles/ Thu, 17 Jul 2014 18:46:38 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2580 Leed-for-home-logoJuly 17, 2014

The European Solar Decathlon award went to a Home design that realized that reusing is more sustainable than rebuilding.
It featured
• Passive and active solar elements photovoltaics)
• LED electrical lighting throughout
• Heat/Fresh air exchanger
• Water reclamation and low-flush
LEED certification from the U.S. Green Building Council is awarded to homes and commercial properties which reflect a high emphasis on energy efficiency that surpasses Energy Star ratings. This makes the home not only sustainable, but highly economical to live in as well.
Amerisips homes is a USGBC LEED certified builder of high performance energy efficient homes in Charleston, SC

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The New Net Zero Homes https://insulsteel.com/the-new-net-zero-homes/ Tue, 24 Jun 2014 19:32:05 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2601 newnetzeroThinking of getting off the grid or just significantly cutting your energy use? A new book by architect William Maclay outlines how to do just that.

His new book, “The New Net Zero: Leading-Edge Design and Construction of Homes and Buildings for a Renewable Energy Future” is comprised of detailed architectural drawings and impressive charts to show that net-zero-energy buildings (those that make as much or more energy than they consume) not only offers long-term advantages for the planet, but can also save their owners money from the start.

Within the 576 pages of his book, you will not find a single strategy for getting to net zero, but an à la carte menu of technologies and inspirations, including a generous number of examples conceived by other firms and examples of homes from Vermont to Boston, and Utah. This should be required reading for anyone considering building a new home. Education is your best friend!

Our “Free Energy Living”sm tagline adheres to the same principles of reaching beyond the hefty consumption of the traditional built homes and re-inventing the paradigm.  Read the full article and interview from the New York Times here, and then explore our site to see how we can help build the future, together.

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Wanted: Energy Efficient Home in Charleston https://insulsteel.com/wanted-energy-efficient-home-in-charleston/ Fri, 13 Jun 2014 19:39:50 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2603

energy-use“Among the characteristics that home buyers are increasingly looking for in a home is energy efficiency. In fact, in a recent National Association of Home Builder survey of homebuyer preferences, energy efficiency features topped the list of desirable items.

For example, the survey data indicate that 94 percent of home buyers want energy-star rated appliances, 91 percent want an energy-star rating for the home and 89 percent want energy-star rated windows.

However, surveys of home buyers also indicate that cost and payback time horizons remain concerns when selecting energy efficient features. For example, the 2012 NAHB survey found that the average home buyer was willing to pay $7,095 more for a home to reduce energy costs by $1,000 annually. This suggests a required 14 percent rate of return. And this rate-of-return requirement increases for more cash constrained lower-income and first-time buyers. First-time home buyers demand on average a nearly 16 percent rate of return, according to the survey.

The good news for home buyers is that the nation’s housing stock is becoming more energy efficient through remodeling. And newly-constructed homes tend to be more efficient than older homes with respect to energy use, particularly as measured on a per square foot basis.”

The Department of Energy’s Energy Information Administration Residential Energy Consumption Surveys data provides proof. Using the 2009 data, the chart reports per household member and per square foot energy use by year of construction for homes. There are clear energy efficiencies available for newer homes, including notable benefits for homes built after 1970.

Households in homes built in the 2000s use on average 37.1 thousand British Thermal Units (BTUs) per square foot annually, while homes from the 1980s use 43.5 thousand BTUs per square foot. For homes built before 1940, which account for about 15 percent of the housing stock, annual per square foot energy usage rises to an average of 51.6 thousand BTUs.

Why start with something that was constructed poorly when you are looking to buy a home when you can build an energy efficient home with a tight envelope?

excerpt from article by Robert Dietz

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Water Conservation and Waste https://insulsteel.com/water-conservation-and-waste/ Mon, 09 Jun 2014 19:42:57 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2605 How much water are YOU wasting?

Saving water while keep lawns looking green through the summer is not as hard as homeowners might think. Whether it’s using the proper products or watering at the correct time, we can do a lot to help cut down on water bills and wasted water.

WaterSense, which is a partnership program with the U.S. Environmental Protection Agency, has put together a few facts on how much water is actually wasted and what can be done to help the problem.

water-part1

water-part2

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Owners of Energy Efficient Homes Less Likely to Default on Mortgages https://insulsteel.com/owners-of-energy-efficient-homes-less-likely-to-default-on-mortgages/ Fri, 06 Jun 2014 23:47:05 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2609 solar-panels A study by Quercia, who is also a professor in the city and regional planning department in the College of Arts and Sciences and a faculty fellow at the Center for Urban and Regional Studies, and the study’s other authors Nikhil Kaza, research fellow at the UNC Center for Community Capital, assistant professor in the city and regional planning department and adjunct assistant professor in the environment and ecology department, and Chao Yue Tian, research associate at the UNC Center for Community Capital reports the following: The risk of mortgage default is one-third lower for energy-efficient, Energy Star-rated homes—a factor lenders and Congress should consider when making mortgage loans and policy.   “Our study findings now show that energy efficiency is strongly and consistently associated with lower mortgage lending risk, lenders and policymakers have one more reason to promote it.”

“Home Energy Efficiency and Mortgage Risks” was released by the University of North Carolina at Chapel Hill Center for Community Capital and the Institute for Market Transformation (IMT), a nonprofit organization dedicated to promoting energy efficiency. The report can be downloaded here.


The new report is the first academic study to assess the linkages between home energy efficiency and mortgage risks. It uses a sample of 71,000 home loans from 38 states and the District of Columbia, all derived from CoreLogic’s mortgage database. The sample is restricted to single-family, owner-occupied houses whose loans originated during 2002-2012 and were used for purchase only.


About 35 percent of the houses in the sample were Energy Star-rated for efficiency, with the rest forming a control group. Controlling for other factors, the odds of a mortgage default on an Energy Star residence are one-third lower than those of a home in the control group. A mortgage holder on an Energy Star residence is also one-quarter less likely to prepay. Since lenders consider prepayment a risk, these loans are potentially more valuable to them.


“It stands to reason that energy-efficient homes should have a lower default rate, because the owners of these homes save money on their utility bills, and they can put that money toward their mortgage payments,” said Cliff Majersik, executive director of IMT. “We long believed this to be the case, and now this study proves it. Successful housing market reforms will require reconsidering the risk factors in mortgage default, including energy costs.”


The authors recommend that Congress consider the study findings in its deliberation of current and proposed legislation to improve the accuracy of mortgage underwriting. They also conclude that lenders may want to require an energy audit or rating as part of the mortgage underwriting process, and that federal housing agencies could promote underwriting flexibility for mortgages on energy-efficient homes.


American households spend around $230 billion each year on energy, not including transportation, and the residential sector accounts for 20 percent of the total energy consumed in the United States. Energy efficiency in the residential sector has a potential to save $41 billion annually, according to research by McKinsey & Company.


Any builder can purchase and slap solar collectors on your roof, but to build a structure that supports energy conservation and efficiency and integrate the systems… that takes experience.  Call us to see how professionals can do it and gain tax credits too.
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Sustainability https://insulsteel.com/sustainability/ Sat, 04 Jan 2014 11:39:06 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2649 rob_watson_gtri_3LEED pioneer Rob Watson explains that ‘there are good buildings, and there are bad buildings’ while speaking at a sustainability and design conference in Atlanta.

“People still don’t appreciate how important buildings are,” Watson said Wednesday at the 16th annual Greenprints conference, where he delivered the keynote address. “We need to help people figure out that buildings are not just an appendage. They are our skin.”

Watson has been a sustainability advocate since the 1990s, when he created the Leadership in Energy and Environmental Design (LEED) rating system for the U.S. Green Building Council, now the gold standard for quantifying almost any building’s environmental virtues. Dubbed the “father of LEED,” he then founded the EcoTech International Group, where he currently serves as chairman, CEO and chief scientist. While he is no longer with the USGBC,  he’s still considered the father of LEED throughout the industry.

“Hopefully we’re on our way to eliminating ‘green’ as a modifier,” he said. “There are good buildings, and there are bad buildings.” Good buildings save energy, water, time and effort, he explained — but perhaps most importantly to their occupants, they save money. “This is not a fad,” Watson added. “The bottom line of green is black.”

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Charleston Architecture https://insulsteel.com/charleston-architecture/ Mon, 02 Dec 2013 15:54:21 +0000 http://74.220.219.146/~amerisip/insulsteel-new/?p=2657 bim-revit-300x225Decades ago, an architect used a pencil and paper – the inaccuracies were rampant. Then came the age of computers and design shifted to CAD/CAM.

As we progress and evolve, we know that the very best home designs and architectural drawings are developed using the Building Information Modeling systems, or BIM.

Our Design Team uses this software and has experience with all the Intricacies and details it offers. Besides our client viewing renderings and even a virtual tour, it stores data so that every detail of the house, whether it is mechanical, electrical, plumbing, doors & windows…whatever the component, is all recorded and stored for precision.

Whether we design a Charleston Single, a gracious Southern plantation style, or a Contemporary ranch, we use the same advanced process to give you the highest quality resulting design without the intrinsic errors of days gone by.

Come visit our team to view a BIM virtual tour of homes we’ve constructed for other clients, and then let us put our resources to work for you.biim-Insight13-9-10-300x221

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